Products

Custom-made rails

Stationary rail processing

Well positioned in Europe

Vossloh has four Rail Centers in Europe. They are located in Hamburg, Leipzig, Nuremberg, and Kaipiainen in southern Finland. In Germany alone, the three welding plants supply around 3,200,000 m of long rails every year for the maintenance and expansion of rail networks at construction sites in Germany, Sweden, and Denmark. All common rail profiles, head-hardened and standard quality, are stored here and are available just-in-time. Sawing, welding, straightening, reprofiling, upsetting, and drilling: Using state-of-the-art measuring, straightening, and milling technology, up to 180 m long butt-welded rails are manufactured precisely to each customer's specifications. In terms of geometry, metallurgy, and load capacity, they are of the highest quality.

Long rail production with welds that are geometrically barely detectable

Based on corresponding approvals from national and international infrastructure operators for welding standard grades and head-hardened rails (certificates), Vossloh supplies butt-welded long rails up to 180 m in length – even in large batch sizes.

This "invisible welding" is the world's highest-quality manufacturing technology for long rails on high-speed lines. State-of-the-art measuring, straightening, and milling technology enables the production of flash-butt welded long rails with geometrically seamless longitudinal profiles. Typical irregularities at rail joints, such as "bent rail ends," do not occur with this type of processing.

At the same time, pre-assembled long rails specific to the construction site keep welding work at the track construction sites to a minimum.

Cut with millimeter precision Filler rails

Millimeter-precise cut filler rails enable

  • optimal construction site supply,
  • this shortens construction times,
  • minimizes downtime and
  • reduces scrap parts on the construction site.

Emergency deliveries following incidents are, of course, handled with the highest priority. 

Solutions for major customers

Rails are the lifelines of infrastructure. Their production belongs in the hands of experienced specialists. The profound knowledge of our engineers and the many years of experience of our specialist staff guarantee the highest quality (Certificates). This is also confirmed by regular customer satisfaction surveys. Major customers benefit from ample storage and delivery capacities. And the merchandise management system optimizes all production and delivery phases.

 

You too can benefit from our experience in rail infrastructure solutions and just-in-time logistics connections. 

Stationary new rail milling: Track available more quickly

In factory-milled new rails, the rolling skin – known as the decarburized surface layer – is removed. The rail can be used immediately and without restriction after installation. This eliminates the need for time-consuming repositioning on the construction site. In addition, the transverse and longitudinal profile accuracy is increased, so that operational wear is demonstrably delayed.

Rail finishing

The transitions between rail ends are a highly sensitive area in track construction. This often results in profile transitions that need to be leveled. The rails are adjusted to the appropriate height by controlled upsetting and joined by flash butt welding. A left and right gauge corner can be produced as desired.

 

In the superstructure, rails are interrupted in their electrical conductivity by insulated joints. This ensures safe signaling when the train is crossing and serves to signal the train's position. Given annual temperature differences of 40°C and more, this is a challenging task that requires a great deal of technical expertise.

Highest quality

For your rails

Fully bonded insulated joints

Custom-made insulated joints ensure reliable signaling, both as classic S-joints and, in special cases, IVB joints (30 degrees) – we offer them according to customer-specific specifications, as standardized fitting lengths, and integrated into the long rail. We also produce custom solutions in large quantities according to customer drawings.

Transition joints

We manufacture profile transitions for all common rail profiles at our factory. Controlled upsetting and butt welding create a transition between rails with different profiles or grades.

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