Solutions

Creating Value Through Sustainability

The Impact of Recycled Manganese Crossings

The railway sector plays a vital role in the global shift toward climate neutrality. As one of the most energy-efficient modes of transport, rail is already a cornerstone of sustainable mobility. However, pressure is increasing to further reduce emissions, cut resource consumption, and align with climate targets such as those outlined in the EU Green Deal and national climate protection plans.

Impressions from the recycling process

Melting and oven preparation

Completion mould preparation and heat treatment

Recycled crossing

Sustainable Rail: On Track Toward a Circular Future

To achieve this, the industry is embracing circular economy principles—rethinking how materials are sourced, used, and reintroduced into the production cycle. According to the International Union of Railways (UIC) and UNIFE, the European railway supply industry has committed to ambitious sustainability targets, with circular material use and CO₂ reduction strategies at the heart of future rail infrastructure projects.

Across networks, solutions that extend asset life, reduce virgin material extraction, and lower emissions are gaining traction. Recycled manganese crossings are one such innovation—offering a tangible example of how circularity can be embedded into rail infrastructure without compromising on safety or performance.

A new standard in eco-efficient rail infrastructure

In the face of growing environmental challenges and supply chain uncertainties, the rail industry is rethinking its approach to sourcing, manufacturing, and maintenance. Recycled manganese crossings are an advanced solution that supports both performance and sustainability in track systems.

By transforming traditional metallurgic processes, logistics chains, and procurement agreements into a circular economy model, recycled manganese crossings turn a previously linear value chain into a sustainable cycle. This not only secures raw material availability, but also turns customers into suppliers, strengthening long-term relationships and increasing supply reliability.

Benefits that go beyond recycling

The advantages of recycled manganese crossings extend across technical, environmental, and strategic dimensions:

The reuse of manganese material ensures a stable and cost-effective supply chain.

Recycling significantly cuts greenhouse gas emissions compared to new production and raw material extraction.

Former end-users become part of the sourcing strategy by supplying the recycled raw material.

Manganese crossings are known for their exceptional durability, supporting long track availability and lower maintenance needs.

Recycling reduces the environmental and human toll associated with conventional manganese mining.

The circular economy of manganese crossings

In addition, challenges such as maintaining alloy quality or minimizing energy loss during recycling are actively addressed through dedicated testing, tailored machinery, and optimized logistics. A full set of supporting tools—including CO₂ impact calculators and life cycle assessments—further reinforce the initiative’s alignment with modern sustainability standards.

A sustainable solution with performance at its core

From an operational perspective, recycled manganese crossings stand out due to their exceptional lifespan and robustness under heavy load conditions. For rail operators, this translates into maximum track availability, reduced downtime, and fewer interventions throughout the asset lifecycle.

At the same time, Vossloh’s recycling approach delivers an improved environmental footprint without compromising quality or safety—an achievement made possible through deep stakeholder involvement and cutting-edge process design.

By incorporating recycled manganese into rail networks, companies take a decisive step toward climate responsibility, resource efficiency, and the future of green mobility.