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Intelligent sensor tracking rail movement to enable predictive maintenance

EAFLEX

Real-time rail condition and occupancy awarenessProblem description

Rail operators need a reliable way to detect track deflection and movement, especially during train passages, to plan maintenance before problems escalate.

A rail-mounted sensor for track movementOur Solution

EAFLEX (Easy Flex) is a battery-powered, rail-mounted sensor that monitors track deflection and movement, especially during train passages, tracking motion across three axes. It provides insights into the condition of the rail network, enabling predictive maintenance and, if needed, speed restrictions on certain areas. It is a versatile, adaptable solution that can be integrated into any railway environment to meet specific or evolving project needs.

Main features

Copilot said: 3-Axis Track Movement Monitoring

Records track movement and deflection data across three axes for comprehensive condition monitoring.

Threshold-Based Alarm Management

Automatically triggers alarms when predefined thresholds are exceeded.

Hotspot Detection for Targeted Maintenance

Supports maintenance activities by monitoring track sections and identifying critical hotspots.

Maintenance Effectiveness Verification

Evaluates the effectiveness of maintenance measures through continuous post-intervention monitoring.

Additional features

  • Reduces downtime and increases availability through early intervention
  • Optimizes maintenance through improved prioritization and planning
  • Reduces overall costs through timely prevention and extended asset life
  • Increases safety by enforcing speed restrictions where needed

Let’s move rail infrastructure forward

Would you like to learn more about our digital solutions or discuss a specific infrastructure challenge? Our team will help you identify the right technologies, services and applications for your requirements.

Stefan Distlberger

Head of Business Development Digitalization

Mobile: +49 1525 1652417

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