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Monitoring Solutions

Our Monitoring Solutions provide a comprehensive, sensor- and camera-based monitoring framework to keep every critical element of the rail network under constant surveillance.

From Real Data to Real Decisions

Vossloh Monitoring Solutions offer a comprehensive, sensor- and camera-based monitoring framework designed to keep every critical element of the rail network under constant surveillance. From switches, switch drives, and rail crossings to the rail substructure, train movements along the track, and the trains themselves, Our solutions provide real-time visibility across the entire infrastructure. By continuously analyzing the behavior and condition of components, assets, and rolling stock, these solutions enable the early detection of abnormal patterns before they escalate into serious issues. Beyond physical assets, our solutions also extend to the cybersecurity of the rail infrastructure, ensuring that digital systems remain protected at all times. The overarching goal is clear: to reduce downtime, prevent accidents, and empower maintenance teams to act proactively — making informed decisions based on real data, well before a failure ever occurs.

 

  • Realtime
    Realtime monitoring of critical areas in and around the infrastructure (Turnouts, Point machines, Level crossings, Bolts, Cybersecurtiy etc.)

  • Data
    Data provision trough user friendly Dashboards

The Reality

 

  • Failures develop silently between inspections – and sudden breakdowns cause costly disruptions

  • Too many alarms with no clear prioritisation – maintenance teams are overwhelmed

  • Digital systems remain unprotected – cybersecurity risks are growing for rail networks
  • Reactive maintenance leads to high costs and safety risks from preventable failures

Our Difference 

 

  • Comprehensive coverage: switches, rail crossings, rolling stock and substructure

  • Continuous real-time data delivery – not periodic snapshots

  • AI-powered anomaly detection turns data into early warnings

  • Extended to cybersecurity – protecting digital system across the entire network

New Whitepaper Available From Monitoring to Predictive Maintenance

Railway operators generate valuable turnout and switch machine data every day. Yet in many cases, this information is only used to indicate whether a switching operation was successful or not. What if the same data could provide deeper insights into asset health, degradation trends and future maintenance needs?

Together, Vossloh and AI analytics specialist Predge have developed an approach that transforms existing movement and operating data into actionable maintenance intelligence. By combining Vossloh’s extensive railway infrastructure expertise with Predge’s advanced analytics capabilities, operators can identify changing asset conditions earlier, prioritize maintenance activities more effectively and reduce the risk of unplanned failures.

Our latest whitepaper explains how condition indicators, anomaly detection and predictive analytics can be applied to turnout and switch machine data, creating a foundation for condition-based maintenance and smarter operational decisions. The paper also provides practical examples, outlines the associated business benefits and demonstrates how existing data can be leveraged before investing in additional monitoring hardware.

Can your turnout data predict future failures?

Request whitepaper today!

Learn how railway operators can use existing turnout and switch machine data to identify degradation earlier, reduce unplanned failures, and prioritize maintenance based on actual asset condition instead of fixed schedules.

Stefan Distlberger

Head of Business Development Digitalization

The Impact

Less Downtime

Reduced downtime achieved through faster issue detection, quicker diagnostics, and more efficient resolution

Increase Safety

Higher levels of safety maintained across daily operations through consistent oversight and preventive action.

Lower Costs

Reduced operating costs achieved through smarter planning, better resource allocation, and less waste across the organization.

Smarter Decisions

More informed, confident decisions made possible by reliable data, clear analytics, and timely insights.

Sustainable network

A future-ready, resilient network infrastructure built to adapt and perform reliably over the long term.

Explore our Monitoring Solutions

Easy Level Crossing

Our Easy Level Crossing system provides intelligent, sensor-based supervision of level crossings, sending real-time alerts on critical equipment to increase safety and reliability.

Learn more about Easy Level Crossing

Level Crossing Vision

Our Level Crossing Vision solution provides camera-based monitoring of level crossings to detect failures, track traffic and objects, and trigger real-time safety alerts.

Learn more about Level Crossing Vision

Opera

Opera provides cyber-physical exposure management for rail networks, passively analyzing signalling and control systems to reveal which vulnerabilities threaten real operations.

Learn more about Opera

Smart Point Machine

Our Smart Point Machine solution continuously monitors point machine condition in real time, detecting faults early to prevent costly downtime and unplanned repairs.

Lean more about Smart Point Machine

Smart Turnout

Our Smart Turnout solution provides continuous, vibration-based condition monitoring to detect abnormal turnout behavior early and support planning of targeted maintenance.

Learn more about Smart Turnout

Athena ARCD

Athena ARCD continuously monitors the track for broken rails and train presence, closing the gap between inspections and helping prevent derailments in unsignalled areas.

Learn more about Athena ARCD

S-Scan

S-Scan provides near-surface imaging technology to characterize the subsoil beneath the track, supporting better assessment of ground and foundation conditions.

Learn more about S-scan

Pulsar

Our Pulsar system provides AI-driven, camera- and sensor-based monitoring to identify wagons and detect damage, wear and defects before they cause disruption.

Learn more about the Pulsar

Strainlabs System

The Strainlabs System uses wireless e-Bolts to measure preload and tension in real time, sending instant alerts on loosening to support predictive maintenance.

Learn more about Strainlabs

Let’s move rail infrastructure forward

Would you like to learn more about our digital solutions or discuss a specific infrastructure challenge? Our team will help you identify the right technologies, services and applications for your requirements.

Pierre-Henri Bougeant

Corporate Head of Digitalization

Phone: +33 1 55 47 73 43

Contact now

Stefan Distlberger

Head of Business Development Digitalization

Mobile: +49 1525 1652417

Contact now